Flat Membrane Roof with Several Leaks in Knoxville, TN. Repair or Replacement? Older flat membrane ballasted roof with leaks and some ongoing issues. The membrane is aged, probably 25 years or more. The rubber is beginning to fail at the seams, and the rubber is becoming brittle and will tear more quickly with age. This roof is still repairable. However, complete replacement is recommended. Repairs would not be under warranty.
Old Ballasted Membrane Roof with Several Problem Areas
Table of contents
- HVAC lines get special flashing kits called pitch pockets when installed properly
- Several penetrations in the membrane in one small area causing leaks and puddling water
- Improper membrane installation and failing fasteners

- 1HVAC lines get special flashing kits called pitch pockets when installed properly
HVAC supply lines and curbs with leaks at the membrane
Tears and holes in curb flashings allow water to penetrate the membrane and deteriorate the insulation board causing puddling and more significant leaks and insulation issues
Go To Pin - 2Several penetrations in the membrane in one small area causing leaks and puddling waterGo To Pin
- 3Improper membrane installation and failing fasteners
Here, you can see where the termination bar was used to flash this chimney area. The fasteners are beginning to loosen, causing movement and sealant failure. There does not appear to be a reinforced perimeter strip at the lower change of plane, allowing more movement and trampolining in this area, making it much more likely to move or tear. This area appears to have some leaking issues.
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